Official Statement & Rectification Notice on Supplier Mold Quality Issues

2026-04-15
Andy

Written by

Andy

Mechanical Design Engineer

Proficient in the principles and design software of plastic thermoforming machines and plastic sheet extruders, capable of independently tackling complex structural problems; over 15 years of experience has honed my ability to accurately select components and predict risks.

Issued by: Wenzhou Rayshape Machinery Co.,Ltd. (AIRAYS)
Date: April 17, 2026

Recently, during the installation and commissioning of multi-station thermoforming machines, AIRAYS identified severe quality defects in molds provided by a cooperative supplier. These defects directly caused damage to AIRAYS vacuum pumps and disrupted normal production schedules. To safeguard product quality, maintain production order, clarify liability, and strengthen supply chain quality management, AIRAYS hereby issues this official notice to inform all partners, customers, and the public of the incident.

As a professional enterprise dedicated to the R&D, manufacturing, sales, and service of plastic thermoforming equipment, AIRAYS adheres to the core philosophy of “Quality First, Integrity Management” backed by profound technical expertise and a strict quality control system. We are committed to providing customers with reliable and efficient automatic thermoforming equipment.

The problematic molds are supporting parts for multi-station thermoforming machines supplied by a mold manufacturer. During installation and trial operation, the molds exhibited critical failures, including poor sealing of internal water channels, water leakage, and air leakage. As a result, a large volume of cooling water was drawn into the vacuum pumps through the vacuum system, causing water damage and functional failure of the pumps. This incident resulted in direct costs for equipment repair and replacement, as well as negative impacts on AIRAYS production progress.

A thorough investigation by the AIRAYS technical team confirmed the clear root cause and full liability:
The mold manufacturer failed to conduct mandatory factory hydrostatic sealing tests on mold water channels and air‑tightness tests on vacuum chambers as required by basic industry standards. It delivered defective molds with incomplete water channel sealing and inadequate insert sealing to AIRAYS. This act constitutes a serious breach of quality requirements. All damage to vacuum pumps and related economic losses are solely attributable to the substandard quality of the supplier’s molds and are unrelated to AIRAYS installation, operation, or usage.

Product quality is the lifeblood of an enterprise and the cornerstone of supply chain cooperation. This incident exposes inadequate quality control by certain suppliers and serves as a serious warning for AIRAYS supply chain management.

Immediately after the incident, AIRAYS activated an emergency response mechanism:

1. Arranged professional technicians to repair and replace the damaged vacuum pumps without delay.

2. Issued an official claim and rectification notice to the mold manufacturer with three binding requirements:

○ Dispatch professional personnel on-site within the deadline to fully repair and rectify the leaking molds, ensuring water channel pressure resistance and vacuum sealing meet industry standards and AIRAYS production specifications.

○ Fully bear all costs including vacuum pump parts, repair, labor, and all related economic losses.

○ For all subsequent mold deliveries, strictly perform water channel pressure testing (0.6–0.8MPa, pressure‑holding for 30 minutes without leakage) and vacuum chamber air‑tightness testing, with complete test records provided. Failure to comply will result in direct rejection of goods and claims for production delay losses.

There are no shortcuts to quality control. Every component and every production process directly affects equipment stability and customers’ core interests.

Following this incident, AIRAYS will further strengthen supply chain quality management:

• Conduct a full review of qualifications and performance assessments for all cooperative suppliers.

• Establish a strict supplier access and elimination mechanism.

• Resolutely terminate cooperation with suppliers failing to meet quality standards to prevent substandard products from entering production.

• Continuously optimize the internal quality control system and integrate quality awareness into procurement, inspection, production, and delivery.

• Ensure every piece of equipment delivered to customers withstands market and user inspection.

AIRAYS always places quality and integrity at the forefront. Although this mold quality incident is the responsibility of the supplier, it has deeply emphasized the importance of full‑process supply chain quality control.

AIRAYS will take this incident as a critical opportunity to strengthen management, learn lessons, and continuously improve product quality and service levels. We will uphold the bottom line of quality and honor the trust of our partners and customers.

Meanwhile, AIRAYS calls on all cooperative suppliers to uphold quality commitments, strictly fulfill quality responsibilities, jointly build a high‑quality and sustainable supply chain ecosystem, and promote the healthy and orderly development of the global plastic thermoforming equipment industry.

Thermoforming Machine
Plastic Thermoforming Machine
Plastic Forming Machine
Plastic Container Machine

Plastic Thermoforming Machine

Four-Station Plastic forming machine

Model:RS-750-800-4
RS-750-800-4 positive and negative pressure multi-station plastic thermoforming machine, uses internationally advanced plastic sheet forming technology. It is a plastic sheet forming equipment with mechanical, pneumatic and electrical integrated design. It can automatically complete all actions such as loading, feeding, heating, forming, punching, cutting, stacking, finished product tr...

Three-Station Plastic Thermoforming Machine

Model:RS-750-800-3
RS-750-800-3 positive and negative pressure multi-station plastic thermoforming machine, uses internationally advanced plastic sheet forming technology. It is a plastic sheet forming equipment with mechanical, pneumatic and electrical integrated design. It can automatically complete all actions such as loading, feeding, heating, forming, punching, cutting, stacking, finished product tr...

Four-Station Plastic Thermoforming Machine

Model:RS-750-610-4
RS-730-610-4 positive and negative pressure multi-station plastic thermoforming machine, uses internationally advanced plastic sheet forming technology. It is a plastic sheet forming equipment with mechanical, pneumatic and electrical integrated design. It can automatically complete all actions such as loading, feeding, heating, forming, punching, cutting, stacking, finished product tr...

Four-Station Plastic Thermoforming Machine

Model:RS-650-450-4
RS-650-450-4 positive and negative pressure multi-station plastic thermoforming machine, uses internationally advanced plastic sheet forming technology. It is a plastic sheet forming equipment with mechanical, pneumatic and electrical integrated design. It can automatically complete all actions such as loading, feeding, heating, forming, punching, cutting, stacking, finished product tr...

Advantages Of Plastic Thermoforming Machines

Loading sheet part

Loading sheet part

Load automatically, lower human resource cost.

Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.

Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.

Max undertake roll of sheet

Weight:600kg, Diameter 800mm.

Feeding sheet part

Feeding sheet part

Automatic feeding reduces human resource costs.

Actively transport the sheet and reduce the load on the conveying servo motor.

Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.

Human-machine interface

Human-machine interface

Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.

Heater

Heater

1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.

2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.

Molding station

Molding station

1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.

2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.

Molding mold

Molding mold

The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.

There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.

Guide head structure

Guide head structure

The workstation is supported by four columns (45# steel, hard chrome plated).

The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.

A five-point-connecting-rod structure

A five-point-connecting-rod structure

This structure design provides more stable operation and faster speed.

Mold change structure

Mold change structure

The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.

Servo motor

Servo motor

The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.

Servo-controlled conveyor belt

Servo-controlled conveyor belt

Set conveyor belt parameters directly on the operation screen.

Freely adjust and control conveying length and speed.

Rewinding waste of edge sheet

Rewinding waste of edge sheet

Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.

This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.

Plastic Thermoforming Machine Video

Plastic Thermoforming Machine News

WhatsApp WhatsApp Email Email facebook Facebook YouTube YouTube