Fruit box making machine
Model: RS-650-450-4
thermoforming machine are suitable for Fruit box making machine such as A-PET, R-PET, C-PET, BOPS, HIPS, PP, PLA, PVC and barrier materials, and ca...
Fruit Box Automated Production Solutions: Derived from advanced Plastic Thermoforming Machine technology, the Plastic Fruit Box Making Machine is a reliable, high-speed equipment tailored for modern fresh produce packaging, setting the gold standard in high-volume, low-consumption production. For the fresh produce industry, where product integrity and visual appeal are paramount, this machine is engineered to address the distinct challenges of fruit box manufacturing, drastically reducing labor costs while ensuring a stable, flawless output essential for quality fruit packaging.
The Plastic Fruit Box Making Machine, a reliable variant of the Plastic Thermoforming Machine, is commonly configured as three-station or four-station highly automated models. The four-station model stands out with its integrated punching station, offering enhanced efficiency and precision specifically tuned for rigid, clear fruit containers—ideal for displaying fresh produce and providing optimal protection. This specialized machine is crucial for manufacturing premium disposable items such as fruit packaging boxes, plastic meal boxes, and clam shells, ensuring the safety of berries, grapes, tomatoes, and other delicate fruits during storage and transportation.
Our dedicated Plastic Fruit Box Making Machines feature versatile forming plate surfaces, optimized for the reliability of Plastic Thermoforming Machine technology. We provide three standard sizes: 650-450, 730-610, 730-800. A key benefit is that the larger the forming plate surface, the more cavities the mold can accommodate, directly boosting the overall production output of finished fruit boxes—making it an ideal choice for high-demand fresh produce packaging manufacturers.
Key advantages of this Plastic Fruit Box Making Machine include its high-speed operation and superior material flexibility, critical for fruit packaging. Leveraging Plastic Thermoforming Machine expertise, it is perfectly suited for processing materials like PET, PP, and PS. When utilizing clear PET sheets—the standard for fruit boxes—the maximum operating speed can soar up to 45 molds per minute. For PP sheets, speeds typically reach 30 molds per minute, with actual speed dependent on product depth and sheet thickness; deep-draw fruit containers inherently require a longer forming time to ensure structural stability.
Built upon a brand-new design concept and a future-oriented control system, this reliable Plastic Fruit Box Making Machine guarantees operational excellence. Recognizing that each mold set for various fruit box designs requires unique operating parameters, we have integrated a parameter save function. Once our engineers successfully optimize and debug a specific fruit box mold, the settings are permanently saved. Resuming production with that exact mold later is effortless: simply click 'start,' and the machine—leveraging Plastic Thermoforming Machine technology—will automatically execute the previously stored, perfect parameters.
1. High degree of standardization, complete functions, safe, efficient, energy-saving and hygienic.
2. It integrates mechanical, pneumatic and electrical integration, and is controlled by microcomputer and programmable controller (PLC).
3. Easy-to-operate human-machine interface, and has the function of remote connection.
4. Electric lifting, double-station large-diameter unwinding, allowing a single person to load coils weighing up to 600KG.
5. Servo feeding, stepless adjustment of sheet length, high speed, accuracy and stability.
6. The upper and lower electric heating furnaces are used for four-stage heating and protection to reduce the impact of air convection on temperature, so that the product molding is stable, from 0-400 degrees in just 3 minutes, improving production efficiency. The electric heating furnace can automatically remove the device.
7. A new real-time distributed digital dynamic hot forming temperature control system is used to control the temperature of the tile at a single point, and it has automatic compensation control, with an accuracy of ±1℃. Energy saving of about 15% and extended furnace plate service life.
8. The quick mold change system can conveniently, quickly, accurately and safely change molds, reduce machine downtime, reduce labor waste, and improve production efficiency.
9. The mold opening and closing of the forming, punching and cutting stations are controlled by servo motors, with high precision, low wear, fast speed and low noise. Each station is supported by four columns, combined with a five-point structural connecting rod, which has good stability.
10. The unique vertical stacking concept ensures continuous stacking of products.
11. Automatic counting of finished product output, with production data memory function, can store 90 sets of operating data.
12. Combined with the edge material winding device, the entire production process is clean, without burrs and waste.
13. The design of the electrical cabinet is simple and refreshing, simplifying the machine assembly and wiring installation process.
|
Sheet Material |
PP/PS/PET/PLA /PE/CPET |
Air Consumption |
4m³/min 0.5-0.8bar |
|
Sheet Thickness |
0.2-1.5mm |
Weight |
14500kg |
|
Molding Area |
730*800mm |
Total Installed Power |
185kw |
|
Sheet Width |
400-800mm |
Heating Power |
140kW |
|
Upper Mold Forming Depth |
100mm |
Feed Motor |
4.4kW |
|
Lower Mold Forming Depth |
130mm |
Stretching Motor Power |
4.4kW |
|
Maximum Speed |
35 molds/minute |
Stacking Motor |
1.8kW |
|
Longest Cutting Line |
10m |
Hemming Motor Power |
0.4kw |
|
Dimensions |
11500*2350*2700mm |
Forming Motor |
7.5kw*2 |
|
Forming Clamping Force |
750kN |
Cutting Motor |
7.5kw*2 |
|
Punching Clamping Force |
750kN |
|
|
Load automatically, lower human resource cost.
Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.
Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.
Max undertake roll of sheet
Weight:600kg, Diameter 800mm.
Automatic feeding reduces human resource costs.
Actively transport the sheet and reduce the load on the conveying servo motor.
Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.
Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.
1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.
2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.
1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.
2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.
The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.
There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.
The workstation is supported by four columns (45# steel, hard chrome plated).
The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.
This structure design provides more stable operation and faster speed.
The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.
The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.
Set conveyor belt parameters directly on the operation screen.
Freely adjust and control conveying length and speed.
Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.
This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.
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Model: RS-650-450-4
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