Automatic disposable plastic cup lid thermoforming machine

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Automatic disposable plastic cup lid thermoforming machine

Model：RS-650-450-4

Contact Details

WhatsApp： 8615355870907

Email： zhu@cnrayshape.com

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INTRODUCTION

As a professional derivative of advanced Plastic Thermoforming Machine, the Plastic Cup Lid Making Machine is meticulously designed to meet the strict requirements of large-scale cup lid production in the packaging industry. Unlike ordinary thermoforming equipment, this specialized machine is optimized to handle the thin-gauge plastic sheets commonly used in lid manufacturing, effectively solving the pain points of high labor intensity and unstable product quality in traditional production modes, while significantly improving production efficiency and reducing overall operational costs.
Equipped with automated control systems, the Plastic Cup Lid Making Machine is available in two main configurations: three-station and four-station. The four-station model, integrated with a high-precision punching unit, stands out for its ability to complete thermoforming, trimming, and vent hole punching in one continuous process, ensuring that each cup lid has a smooth edge and accurate hole position. In addition to producing various specifications of plastic cup lids, this versatile Plastic Thermoforming Machine variant can also be used to manufacture other disposable plastic products, such as small food trays, egg cartons, and mini packaging boxes.

One of the key advantages of this Plastic Cup Lid Making Machine is its excellent material adaptability and high-speed operation performance. It is fully compatible with common plastic materials like PP, PET, and PS, which are widely used in food-grade cup lid production. When processing thin PET sheets (known for their transparency and toughness), the machine can achieve a maximum speed of 45 molds per minute; for PP sheets, the maximum speed can reach 30 molds per minute. It should be noted that the actual production speed may vary according to the complexity of the cup lid design and the thickness of the plastic sheet, with simpler, shallower lids allowing for higher production efficiency.

Adopting a new generation of structural design and intelligent control system, the Plastic Cup Lid Making Machine ensures stable and reliable operation. Considering that different cup lid molds require specific operating parameters, the machine is equipped with a parameter storage function. After engineers debug and optimize the parameters for a specific mold in the factory, the settings can be permanently saved. When the same mold is used again for production, operators only need to click the start button, and the machine will automatically apply the saved parameters, greatly reducing debugging time and improving production continuity.

MACHINE STRUCTURE

PRODUCTS RANGE

FEATURES AND ADVANTAGES

1. High degree of standardization, complete functions, safe, efficient, energy-saving and hygienic.

2. It integrates mechanical, pneumatic and electrical integration, and is controlled by microcomputer and programmable controller (PLC).

3. Easy-to-operate human-machine interface, and has the function of remote connection.

4. Electric lifting, double-station large-diameter unwinding, allowing a single person to load coils weighing up to 600KG.

5. Servo feeding, stepless adjustment of sheet length, high speed, accuracy and stability.

6. The upper and lower electric heating furnaces are used for four-stage heating and protection to reduce the impact of air convection on temperature, so that the product molding is stable, from 0-400 degrees in just 3 minutes, improving production efficiency. The electric heating furnace can automatically remove the device.

7. A new real-time distributed digital dynamic hot forming temperature control system is used to control the temperature of the tile at a single point, and it has automatic compensation control, with an accuracy of ±1℃. Energy saving of about 15% and extended furnace plate service life.

8. The quick mold change system can conveniently, quickly, accurately and safely change molds, reduce machine downtime, reduce labor waste, and improve production efficiency.

9. The mold opening and closing of the forming, punching and cutting stations are controlled by servo motors, with high precision, low wear, fast speed and low noise. Each station is supported by four columns, combined with a five-point structural connecting rod, which has good stability.

10. The unique vertical stacking concept ensures continuous stacking of products.

11. Automatic counting of finished product output, with production data memory function, can store 90 sets of operating data.

12. Combined with the edge material winding device, the entire production process is clean, without burrs and waste.

13. The design of the electrical cabinet is simple and refreshing, simplifying the machine assembly and wiring installation process.

SPECIFICAITON

Model	450/650	730/610	730/810
Sheet thickness	0.2-1.5mm	0.2-1.5mm	0.2-1.5mm
Applicable materials	PP PET PVC PS PLA	PP PET PVC PS PLA	PP PET PVC PS PLA
Maximum molding area	450x630mm	730x610mm	730X810
Sheet width	350-700mm	400-800mm	400-800mm
Maximum forming depth of upper die	100mm	100mm	100mm
Maximum forming depth of lower die	130mm	130mm	130mm
Maximum speed	40/min	40/min	40/min
Heating power	78KW	125KW	156KW
Main motor power	4.4kw x 4 4.4kw x 6	5.5kw x 4 5.5kw x 6	7.5kw x 4 7.5kw x 6
Feeding motor power	3kw	4.4kw	4.4kw
Stretching motor power	3kw	4.4kw	4.4KW
Stacking power	2.3kw	2.3kw	2.3kw
Winding motor power	0.55kw	0.55kw	0.55kw
Air consumption	2.5m²/min 0.5-0.8 bar	3.5m²/min 0.5-0.8 bar	4m²/min 0.5-0.8 bar
Total power	115kw	160kw	198KW
Weight	8.5T	13T	15T
Overall machine size	8x2.25x2.7m	11mx2.35mx2.7	13.5mx2.35x2.7m

PARTNER BARANDS

ESSENTIAL COMPONENT

Loading sheet part

Load automatically, lower human resource cost.

Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.

Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.

Max undertake roll of sheet

Weight:600kg, Diameter 800mm.

Feeding sheet part

Automatic feeding reduces human resource costs.

Actively transport the sheet and reduce the load on the conveying servo motor.

Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.

Human-machine interface

Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.

Heater

1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.

2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.

Molding station

1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.

2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.

Molding mold

The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.

There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.

Guide head structure

The workstation is supported by four columns (45# steel, hard chrome plated).

The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.

A five-point-connecting-rod structure

This structure design provides more stable operation and faster speed.

Mold change structure

The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.

Servo motor

The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.

Servo-controlled conveyor belt

Set conveyor belt parameters directly on the operation screen.

Freely adjust and control conveying length and speed.

Rewinding waste of edge sheet

Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.

This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.

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