Sheet Extruder
plastic sheet extruder-120-1000
plastic sheet extruder-130-1000
Plastic Sheet Extruder by Wenzhou Rayshape
Introduction to Wenzhou Rayshape Machinery Co., Ltd.
Wenzhou Rayshape Machinery Co., Ltd., located in Wenzhou, Zhejiang, China, is a leading manufacturer of plastic processing equipment. Specializing in plastic thermoforming machines, plastic sheet extruders, and plastic cap forming machines, Rayshape delivers innovative and reliable solutions to global markets. Known for quality and technological advancement, the company’s plastic sheet extruders are a cornerstone of its product lineup, enabling businesses to produce high-quality plastic sheets for diverse applications.
Role of Plastic Sheet Extruders
Plastic sheet extruders are vital in the plastic manufacturing industry, transforming raw materials like polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), and polyvinyl chloride (PVC) into continuous, uniform sheets. These sheets are used for packaging, trays, lids, and other products across industries such as food, medical, and automotive. Rayshape’s extruders ensure precision and efficiency, seamlessly integrating with their thermoforming and cap forming machines for streamlined production.
Features of Rayshape’s Plastic Sheet Extruders
Rayshape’s plastic sheet extruders are designed with advanced features to meet modern manufacturing demands. Key highlights include:
1. Precision and Consistency
Equipped with PLC technology, Rayshape’s extruders deliver uniform sheet thickness and excellent surface quality. Precise control of temperature and speed minimizes defects and enhances downstream processing.
2. Material Versatility
The extruders process a wide range of thermoplastics, including PP, PS, PET, PVC, ABS, and biodegradable PLA. They support single-layer and multi-layer extrusion, catering to diverse production needs.
3. Energy Efficiency
Rayshape incorporates energy-saving technologies, such as optimized heating systems and servo motors, reducing power consumption and operational costs while supporting sustainability goals.
4. Durability
Built with high-quality components, Rayshape’s extruders ensure long-term reliability and minimal maintenance, even in high-volume production environments.
5. User-Friendly Design
Intuitive interfaces and automated systems simplify operation, reduce errors, and enhance safety, making the machines accessible to operators of all skill levels.
Integration with Other Rayshape Machines
Rayshape’s plastic sheet extruders integrate seamlessly with their thermoforming and cap forming machines, creating a complete production line. Thermoforming machines mold extruded sheets into products like containers and trays, while cap forming machines produce lids for cups and containers. This synergy ensures compatibility, efficiency, and high output, allowing manufacturers to rely on a single trusted brand.
Applications of Rayshape’s Extruders
Rayshape’s plastic sheet extruders serve a wide range of industries, including:
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Food Packaging: Producing food-grade sheets for containers and lids.
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Medical Industry: Creating sterile packaging for pharmaceuticals and devices.
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Consumer Goods: Manufacturing sheets for cosmetic and electronic packaging.
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Industrial Uses: Fabricating sheets for automotive and construction components.
The ability to customize extruders for specific applications makes Rayshape a preferred choice globally.
Commitment to Innovation and Quality
Rayshape invests heavily in research and development to enhance its extruders’ performance. By adopting technologies like servo-driven systems and automation, the company ensures its machines meet modern manufacturing demands. Rigorous quality control, backed by ISO 9001 certification, guarantees reliable, high-performing equipment.
Global Reach and Support
Rayshape exports its machinery to markets across Asia, Europe, North America, South America, and Africa. A robust network of distributors and service centers provides prompt technical support and spare parts. The company offers comprehensive after-sales services, including installation, training, and maintenance, ensuring customer satisfaction.
Sustainability and Future Vision
Rayshape is committed to sustainability, with extruders designed to process biodegradable materials like PLA and incorporate energy-efficient features. Looking ahead, the company aims to integrate smart technologies, such as IoT for real-time monitoring, to enhance productivity and efficiency.
Specifications Of Thermoforming Machines
|
Sheet Materials |
PP/PS/PET/PLA/PE |
Air Consumption |
4m³/min |
|
Sheet Thickness |
0.2-1.5mm |
Weight |
14500kg |
|
Forming Area |
730*800mm |
Total Installed Power |
185kw |
|
Width Of Sheet |
400-800mm |
Heating Power |
140kw |
|
Upper Forming Depth |
100mm |
Feeding Motor |
4.4kw |
|
Bottom Forming Depth |
130mm |
Control Forming Plug Motor Power |
4.4kw |
|
Max Speed |
48 moulds/min |
Stacking Motor |
2.9kw |
|
The Longest Knife |
12m |
Winding Waste Of Edge Sheet Motor Power |
0.4kw |
|
Dimension |
11500*2350*2700mm |
Forming Motor |
7.5kw*2 |
|
Forming clamping force |
750kn |
Cutting Motor |
7.5kw*1 |
|
Punching clamping force |
900kn |
|
|
Advantages Of Plastic Thermoforming Machines
Loading sheet part
Load automatically, lower human resource cost.
Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.
Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.
Max undertake roll of sheet
Weight:600kg, Diameter 800mm.
Feeding sheet part
Automatic feeding reduces human resource costs.
Actively transport the sheet and reduce the load on the conveying servo motor.
Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.
Human-machine interface
Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.
Heater
1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.
2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.
Molding station
1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.
2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.
Molding mold
The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.
There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.
Guide head structure
The workstation is supported by four columns (45# steel, hard chrome plated).
The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.
A five-point-connecting-rod structure
This structure design provides more stable operation and faster speed.
Mold change structure
The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.
Servo motor
The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.
Servo-controlled conveyor belt
Set conveyor belt parameters directly on the operation screen.
Freely adjust and control conveying length and speed.
Rewinding waste of edge sheet
Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.
This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.
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