Automatic Egg Tray Making Machine with Plastic Thermoforming System

Model:RS-730-610-3
$0

Contact Details

WhatsApp: 8615355870907
Email: zhu@cnrayshape.com

INTRODUCTION

For small and medium-sized poultry farms, local egg distributors, and small packaging enterprises, our cost-effective Egg Tray Making Machine— based on simplified yet reliable Plastic Thermoforming Machine technology— offers an affordable solution to meet their egg tray production needs. By retaining the core functions of Plastic Thermoforming Machine while optimizing the structure and reducing unnecessary components, we have created a machine that balances performance, cost, and ease of use, making professional egg tray production accessible to small-scale operations.
Our cost-effective Egg Tray Making Machine adopts a single-station or dual-station design, derived from basic Plastic Thermoforming Machine configurations, to meet the production needs of small to medium batches. While it is more compact than industrial-grade models, it still delivers the same level of precision and reliability as standard Plastic Thermoforming Machine. The machine’s heating system is optimized to ensure uniform heating of plastic sheets, and the forming process is controlled by a simple yet effective PLC control system, making it easy to operate and maintain— reducing the need for specialized technical personnel.
Despite its cost-effectiveness, the Egg Tray Making Machine retains the material versatility of Plastic Thermoforming Machine, capable of processing commonly used egg packaging materials such as PP, PET, and PS. It can produce a variety of egg tray sizes and styles, from basic single-row trays to small multi-cavity designs, by replacing the mold. The machine’s forming speed ranges from 15 to 30 molds per minute, which is sufficient for small to medium-sized production needs, while its precision cutting system— borrowed from basic Plastic Thermoforming Machine technology— ensures clean, burr-free edges, reducing material waste and improving product quality. It also excels at producing simple connected egg trays, providing enhanced protection for eggs without the need for additional equipment.
One of the key advantages of our cost-effective Egg Tray Making Machine is its low maintenance cost. The machine’s components are simple and durable, and the modular design makes it easy to replace parts when needed— a feature inherited from Plastic Thermoforming Machine’s practical design philosophy. The intelligent control system is user-friendly, with a clear interface that allows operators to set parameters easily, even with minimal training. Whether you are a small poultry farm producing egg trays in-house or a local packaging company serving regional egg distributors, this machine offers a cost-effective way to produce high-quality, protective egg trays, leveraging the efficiency and reliability of Plastic Thermoforming Machine technology.

MACHINE STRUCTURE

PRODUCTS RANGE

FEATURES AND ADVANTAGES

1. High degree of standardization, complete functions, safe, efficient, energy-saving and hygienic.

2. It integrates mechanical, pneumatic and electrical integration, and is controlled by microcomputer and programmable controller (PLC).

3. Easy-to-operate human-machine interface, and has the function of remote connection.

4. Electric lifting, double-station large-diameter unwinding, allowing a single person to load coils weighing up to 600KG.

5. Servo feeding, stepless adjustment of sheet length, high speed, accuracy and stability.

6. The upper and lower electric heating furnaces are used for four-stage heating and protection to reduce the impact of air convection on temperature, so that the product molding is stable, from 0-400 degrees in just 3 minutes, improving production efficiency. The electric heating furnace can automatically remove the device.

7. A new real-time distributed digital dynamic hot forming temperature control system is used to control the temperature of the tile at a single point, and it has automatic compensation control, with an accuracy of ±1℃. Energy saving of about 15% and extended furnace plate service life.

8. The quick mold change system can conveniently, quickly, accurately and safely change molds, reduce machine downtime, reduce labor waste, and improve production efficiency.

9. The mold opening and closing of the forming, punching and cutting stations are controlled by servo motors, with high precision, low wear, fast speed and low noise. Each station is supported by four columns, combined with a five-point structural connecting rod, which has good stability.

10. The unique vertical stacking concept ensures continuous stacking of products.

11. Automatic counting of finished product output, with production data memory function, can store 90 sets of operating data.

12. Combined with the edge material winding device, the entire production process is clean, without burrs and waste.

13. The design of the electrical cabinet is simple and refreshing, simplifying the machine assembly and wiring installation process.

SPECIFICAITON

Model 450/650
730/610 730/810
Sheet thickness
0.2-1.5mm
0.2-1.5mm
0.2-1.5mm
Applicable materials
PP PET PVC PS PLA
PP PET PVC PS PLA
PP PET PVC PS PLA
Maximum molding area
450x630mm
730x610mm 730X810
Sheet width
350-700mm
400-800mm
400-800mm
Maximum forming depth of upper die
100mm 100mm
100mm
Maximum forming depth of lower die
130mm 130mm
130mm
Maximum speed
40/min
40/min
40/min
Heating power
78KW
125KW
156KW
Main motor power
4.4kw x 4
4.4kw x 6

5.5kw x 4
5.5kw x 6
7.5kw x 4
7.5kw x 6
Feeding motor power
3kw
4.4kw 4.4kw
Stretching motor power
3kw 4.4kw 4.4KW
Stacking power
2.3kw 2.3kw 2.3kw
Winding motor power
0.55kw
0.55kw
0.55kw
Air consumption
2.5m²/min
0.5-0.8 bar
3.5m²/min
0.5-0.8 bar
4m²/min
0.5-0.8 bar
Total power
115kw

160kw 198KW
Weight
8.5T 13T 15T
Overall machine size
8x2.25x2.7m 11mx2.35mx2.7 13.5mx2.35x2.7m

PARTNER BARANDS

Brand 1
Brand 2
Brand 3
Brand 4
Brand 5
Brand 1
Brand 2
Brand 3
Brand 4
Brand 5

ESSENTIAL COMPONENT

Loading sheet part

Loading sheet part

Load automatically, lower human resource cost.

Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.

Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.

Max undertake roll of sheet

Weight:600kg, Diameter 800mm.

Feeding sheet part

Feeding sheet part

Automatic feeding reduces human resource costs.

Actively transport the sheet and reduce the load on the conveying servo motor.

Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.

Human-machine interface

Human-machine interface

Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.

Heater

Heater

1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.

2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.

Molding station

Molding station

1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.

2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.

Molding mold

Molding mold

The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.

There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.

Guide head structure

Guide head structure

The workstation is supported by four columns (45# steel, hard chrome plated).

The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.

A five-point-connecting-rod structure

A five-point-connecting-rod structure

This structure design provides more stable operation and faster speed.

Mold change structure

Mold change structure

The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.

Servo motor

Servo motor

The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.

Servo-controlled conveyor belt

Servo-controlled conveyor belt

Set conveyor belt parameters directly on the operation screen.

Freely adjust and control conveying length and speed.

Rewinding waste of edge sheet

Rewinding waste of edge sheet

Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.

This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.

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