AIRAYS Upgrades Full Mold Quality Standards to Empower High-End Blister Forming Production

2026-06-12
Jun

Written by

Jun

After-Sales Manager

Capable of rapidly pinpointing the root cause of customer complaints, efficiently resolving issues with plastic thermoforming machines and plastic sheet extruders, and reducing the rate of recurring issues; able to extract key requirements from after-sales data to provide feedback and support to the front-end operations.

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In the thermoforming and blister equipment industry, sustainable customer loyalty is never built on sales rhetoric, but on stable equipment performance and long-term dependable production value. Adhering to the core philosophy that “equipment speaks for itself and quality wins the market”, Wenzhou Rayshape Machinery Co., Ltd. (AIRAYS) specializes in the R&D and manufacturing of high-end positive-negative pressure multi-station blister machines. By virtue of high precision, exceptional stability and ultra-low failure rates, our equipment has gained widespread recognition and continuous repeat orders from customers across domestic and global markets.

Driven by reliable product strength, the company has recently witnessed a substantial increase in repeat purchases and capacity expansion orders from long-term clients, leading to steady growth in market reputation. Outstanding market feedback has fully saturated our workshop production capacity. At present, the order backlog for our high-end blister machines remains tight, with the production cycle extended to more than 90 days.

To meet surging market demand and guarantee on-time delivery for customers, AIRAYS has launched a comprehensive expansion plan, covering workshop expansion, production capacity upgrading and production line optimization, to further enhance the mass production capability of high-end blister machines.
While maintaining industry-leading equipment quality and continuously expanding production capacity, AIRAYS has targeted and resolved a key industry pain point: the uneven quality of supporting blister molds in the market. Most mold suppliers lack standardized craftsmanship, stable precision and strict quality control, resulting in inconsistent mold quality across the industry.
The industry is generally plagued by uncontrollable mold quality issues. Many supporting molds suffer from insufficient precision, poor sealing performance, unstable forming effects and low durability. In some cases, customers independently appoint third-party mold suppliers for procurement. Although these quality problems originate from external molds rather than AIRAYS’s equipment, and customers clearly distinguish equipment and mold suppliers, mold defects in actual terminal production will directly affect the overall production efficiency of the entire line, indirectly undermining the operating experience of AIRAYS blister machines and the brand’s market reputation.
Brand reputation lies in every detail, and long-term development tolerates no quality shortcomings. Even for outsourced supporting components, AIRAYS never compromises on quality control. To completely eliminate production risks caused by unstable mold quality, ensure stable and efficient production for every customer, and protect the brand’s long-term accumulated market credibility, the company has recently conducted in-depth communication and negotiations with all cooperative mold suppliers, and officially upgraded the full set of standards including mold procurement, processing technology, trial operation and factory acceptance.
Moving forward, all supporting molds delivered with AIRAYS high-end blister machines will be fully incorporated into the company’s rigorous quality control system. We implement full-process tracking and multi-layer inspection covering drawing review, structural design, material selection, machining precision, sealing technology, on-machine trial operation, forming detection and factory acceptance. Non-standard, defective, sub-precision and poorly sealed molds are strictly prohibited from being delivered with complete equipment. This move realizes the perfect matching of high-end blister machines and high-grade molds, and complements high-precision main equipment with high-accuracy supporting parts.
AIRAYS has always upheld the principle: Short-term growth relies on sales, while long-term development relies on quality.
We refuse excessive marketing speculation, and focus steadfastly on stabilizing equipment performance, refining product quality and optimizing after-sales services. Customers’ high repurchase rate is the most authoritative recognition of AIRAYS blister machines. Taking the initiative to strictly control supporting mold quality embodies our responsibility and commitment to customers and the long-term sustainable development of the brand.
In the future, AIRAYS will continue to implement strict quality standards for every production procedure, every set of equipment and every supporting component. We will keep polishing the performance of high-end positive-negative pressure multi-station blister machines, and build a more comprehensive quality control system, more stable product quality and more optimized supporting solutions. We are committed to helping customers achieve efficient production, stable profitability and long-term win-win cooperation.
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Advantages Of Plastic Thermoforming Machines

Loading sheet part

Loading sheet part

Load automatically, lower human resource cost.

Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.

Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.

Max undertake roll of sheet

Weight:600kg, Diameter 800mm.

Feeding sheet part

Feeding sheet part

Automatic feeding reduces human resource costs.

Actively transport the sheet and reduce the load on the conveying servo motor.

Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.

Human-machine interface

Human-machine interface

Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.

Heater

Heater

1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.

2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.

Molding station

Molding station

1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.

2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.

Molding mold

Molding mold

The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.

There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.

Guide head structure

Guide head structure

The workstation is supported by four columns (45# steel, hard chrome plated).

The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.

A five-point-connecting-rod structure

A five-point-connecting-rod structure

This structure design provides more stable operation and faster speed.

Mold change structure

Mold change structure

The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.

Servo motor

Servo motor

The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.

Servo-controlled conveyor belt

Servo-controlled conveyor belt

Set conveyor belt parameters directly on the operation screen.

Freely adjust and control conveying length and speed.

Rewinding waste of edge sheet

Rewinding waste of edge sheet

Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.

This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.

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