Custom mold Plastic Thermoforming Machine for PET trays

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Custom mold Plastic Thermoforming Machine for PET trays

Model：RS-650-450-3

Contact Details

WhatsApp： 8615355870907

Email： zhu@cnrayshape.com

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INTRODUCTION

As a highly advanced iteration of the Plastic Thermoforming Machine, the PET Thermoforming Machine is specifically engineered to address the unique processing requirements of polyethylene terephthalate (PET), a material prized for its crystal clarity, rigidity, and food safety. Unlike general-purpose Plastic Thermoforming Machines, this specialized equipment is tailored for high-volume, thin-gauge PET production, expertly designed to reduce labor costs while ensuring stable, reliable output of transparent PET packaging—an essential demand for food, medical, and retail industries.

Our PET Thermoforming Machine, derived from cutting-edge multi-station Plastic Thermoforming Machine technology, is commonly available in three-station and four-station configurations to accommodate diverse production needs. The four-station model stands out with its integrated punching station, a critical feature that delivers enhanced efficiency and precise cutting—key requirements for manufacturing transparent PET items with clean edges and accurate details. This specialized PET Material Plastic Thermoforming Machine is indispensable for producing high-quality disposable products, including clear fruit packaging boxes, sterile medical trays, transparent cup lids, and sleek plastic meal boxes, all leveraging PET’s superior clarity to showcase product quality.

In terms of performance, the PET Thermoforming Machine excels in speed, particularly when processing PET sheets—the material it is optimized for. While it retains the material flexibility of a premium Plastic Thermoforming Machine, supporting PP and PS alongside PET, its true efficiency shines with thin-gauge PET: the maximum operating speed can reach an exceptional 45 molds per minute, a testament to its advanced thermal management and transmission systems. For other materials like PP, the speed typically reaches up to 30 molds per minute, highlighting the machine’s tailored optimization for PET. It is important to note that actual speed is influenced by product depth and sheet thickness; deeper PET containers require slightly longer forming time to maintain clarity and structural integrity.

Built on a brand-new design concept and a future-oriented control system, this specialized PET Thermoforming Machine guarantees operational excellence—an upgrade from traditional Plastic Thermoforming Machines. Recognizing that each PET mold set requires unique, finely-tuned operating parameters (critical for preserving PET’s clarity), we have integrated a parameter save function. Once an engineer debugs and optimizes a specific PET mold in the factory, those ideal settings are permanently stored. Resuming production is effortless: simply click “start,” and the machine automatically executes the stored parameters, ensuring consistent quality across every batch of transparent PET products.

MACHINE STRUCTURE

PRODUCTS RANGE

FEATURES AND ADVANTAGES

1. High degree of standardization, complete functions, safe, efficient, energy-saving and hygienic.

2. It integrates mechanical, pneumatic and electrical integration, and is controlled by microcomputer and programmable controller (PLC).

3. Easy-to-operate human-machine interface, and has the function of remote connection.

4. Electric lifting, double-station large-diameter unwinding, allowing a single person to load coils weighing up to 600KG.

5. Servo feeding, stepless adjustment of sheet length, high speed, accuracy and stability.

6. The upper and lower electric heating furnaces are used for four-stage heating and protection to reduce the impact of air convection on temperature, so that the product molding is stable, from 0-400 degrees in just 3 minutes, improving production efficiency. The electric heating furnace can automatically remove the device.

7. A new real-time distributed digital dynamic hot forming temperature control system is used to control the temperature of the tile at a single point, and it has automatic compensation control, with an accuracy of ±1℃. Energy saving of about 15% and extended furnace plate service life.

8. The quick mold change system can conveniently, quickly, accurately and safely change molds, reduce machine downtime, reduce labor waste, and improve production efficiency.

9. The mold opening and closing of the forming, punching and cutting stations are controlled by servo motors, with high precision, low wear, fast speed and low noise. Each station is supported by four columns, combined with a five-point structural connecting rod, which has good stability.

10. The unique vertical stacking concept ensures continuous stacking of products.

11. Automatic counting of finished product output, with production data memory function, can store 90 sets of operating data.

12. Combined with the edge material winding device, the entire production process is clean, without burrs and waste.

13. The design of the electrical cabinet is simple and refreshing, simplifying the machine assembly and wiring installation process.

SPECIFICAITON

Model	450/650	730/610	730/810
Sheet thickness	0.2-1.5mm	0.2-1.5mm	0.2-1.5mm
Applicable materials	PP PET PVC PS PLA	PP PET PVC PS PLA	PP PET PVC PS PLA
Maximum molding area	450x630mm	730x610mm	730X810
Sheet width	350-700mm	400-800mm	400-800mm
Maximum forming depth of upper die	100mm	100mm	100mm
Maximum forming depth of lower die	130mm	130mm	130mm
Maximum speed	40/min	40/min	40/min
Heating power	78KW	125KW	156KW
Main motor power	4.4kw x 4 4.4kw x 6	5.5kw x 4 5.5kw x 6	7.5kw x 4 7.5kw x 6
Feeding motor power	3kw	4.4kw	4.4kw
Stretching motor power	3kw	4.4kw	4.4KW
Stacking power	2.3kw	2.3kw	2.3kw
Winding motor power	0.55kw	0.55kw	0.55kw
Air consumption	2.5m²/min 0.5-0.8 bar	3.5m²/min 0.5-0.8 bar	4m²/min 0.5-0.8 bar
Total power	115kw	160kw	198KW
Weight	8.5T	13T	15T
Overall machine size	8x2.25x2.7m	11mx2.35mx2.7	13.5mx2.35x2.7m

PARTNER BRANDS

ESSENTIAL COMPONENT

Loading sheet part

Load automatically, lower human resource cost.

Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.

Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.

Max undertake roll of sheet

Weight:600kg, Diameter 800mm.

Feeding sheet part

Automatic feeding reduces human resource costs.

Actively transport the sheet and reduce the load on the conveying servo motor.

Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.

Human-machine interface

Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.

Heater

1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.

2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.

Molding station

1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.

2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.

Molding mold

The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.

There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.

Guide head structure

The workstation is supported by four columns (45# steel, hard chrome plated).

The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.

A five-point-connecting-rod structure

This structure design provides more stable operation and faster speed.

Mold change structure

The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.

Servo motor

The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.

Servo-controlled conveyor belt

Set conveyor belt parameters directly on the operation screen.

Freely adjust and control conveying length and speed.

Rewinding waste of edge sheet

Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.

This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.

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