Fully automatic Plastic Thermoforming Machine for injection trays
Fully automatic Plastic Thermoforming Machine for injection trays
Fully automatic Plastic Thermoforming Machine for injection trays
Fully automatic Plastic Thermoforming Machine for injection trays
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Fully automatic Plastic Thermoforming Machine for injection trays
Fully automatic Plastic Thermoforming Machine for injection trays
Fully automatic Plastic Thermoforming Machine for injection trays
Fully automatic Plastic Thermoforming Machine for injection trays

Fully automatic Plastic Thermoforming Machine for injection trays

Model：RS-730-800-3

Contact Details

WhatsApp： 8615355870907
Email： zhu@cnrayshape.com
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INTRODUCTION

For enterprises engaged in high-volume production of injection trays—whether for medical, pharmaceutical, or electronic industries—a durable, low-maintenance Plastic Thermoforming Machine is essential. Our Injection Tray Thermoforming Machine, a specialized variant of the Plastic Thermoforming Machine, is engineered for continuous, high-intensity operation, offering long service life, stable performance, and minimal downtime—critical for meeting tight production deadlines and large client orders.
Unlike lightweight Plastic Thermoforming Machines that struggle with continuous precision production, the Injection Tray Thermoforming Machine features a robust frame processed by high-precision cutting and welding technology, ensuring stability during high-speed operation (up to 45 molds per minute for PET injection trays). Key components—including heating tubes, transmission shafts, and mold bases—are made of imported, high-temperature-resistant materials, capable of withstanding the consistent heat required for thermoforming and the strict cleaning standards of medical and electronic production environments.
This specialized Injection Tray Thermoforming Machine, built on advanced Plastic Thermoforming Machine technology, maintains exceptional stability during long-term operation. Its high-performance control system and stable transmission mechanism ensure consistent temperature, pressure, and speed, eliminating fluctuations in injection tray quality. Whether processing thin-gauge PET for clear medical injection trays or thicker PP for durable electronic trays, the machine maintains precise forming, ensuring every tray has clean edges, uniform thickness, and accurate dimensions—critical for compatibility with syringes and electronic components.
To simplify maintenance and minimize downtime, the Injection Tray Thermoforming Machine adopts a modular design, inspired by premium Plastic Thermoforming Machines. Components are easy to disassemble and replace, reducing maintenance time and labor costs. The machine also includes a fault self-diagnosis function that quickly identifies issues (e.g., heating system malfunctions or mold misalignment) and provides clear maintenance suggestions. Our professional after-sales support ensures enterprises can resolve any issues quickly, keeping their injection tray production lines running smoothly.






MACHINE STRUCTURE

PRODUCTS RANGE

FEATURES AND ADVANTAGES

1. High degree of standardization, complete functions, safe, efficient, energy-saving and hygienic.

2. It integrates mechanical, pneumatic and electrical integration, and is controlled by microcomputer and programmable controller (PLC).

3. Easy-to-operate human-machine interface, and has the function of remote connection.

4. Electric lifting, double-station large-diameter unwinding, allowing a single person to load coils weighing up to 600KG.

5. Servo feeding, stepless adjustment of sheet length, high speed, accuracy and stability.

6. The upper and lower electric heating furnaces are used for four-stage heating and protection to reduce the impact of air convection on temperature, so that the product molding is stable, from 0-400 degrees in just 3 minutes, improving production efficiency. The electric heating furnace can automatically remove the device.

7. A new real-time distributed digital dynamic hot forming temperature control system is used to control the temperature of the tile at a single point, and it has automatic compensation control, with an accuracy of ±1℃. Energy saving of about 15% and extended furnace plate service life.

8. The quick mold change system can conveniently, quickly, accurately and safely change molds, reduce machine downtime, reduce labor waste, and improve production efficiency.

9. The mold opening and closing of the forming, punching and cutting stations are controlled by servo motors, with high precision, low wear, fast speed and low noise. Each station is supported by four columns, combined with a five-point structural connecting rod, which has good stability.

10. The unique vertical stacking concept ensures continuous stacking of products.

11. Automatic counting of finished product output, with production data memory function, can store 90 sets of operating data.

12. Combined with the edge material winding device, the entire production process is clean, without burrs and waste.

13. The design of the electrical cabinet is simple and refreshing, simplifying the machine assembly and wiring installation process.

SPECIFICAITON

Sheet Materials

PP/PS/PET/PLA/PE/CPET

Air Consumption

4m³/min
0.5-0.8bar

Sheet Thickness

0.2-1.5mm

Weight

14500kg

Forming Area

730*800mm

Total Installed Power

185kw

Width Of Sheet

400-800mm

Heating Power

140kw

Upper Forming Depth

100mm

Feeding Motor

4.4kw

Bottom Forming Depth

130mm

Control Forming Plug Motor Power

4.4kw

Max Speed

48 moulds/min

Stacking Motor

2.9kw

The Longest Knife

12m

Winding Waste Of Edge Sheet Motor Power

0.4kw

Dimension

11500*2350*2700mm

Forming Motor

7.5kw*2

Forming clamping force

750kn

Cutting Motor

7.5kw*1
11kw*1

Punching clamping force

900kn



PARTNER BRANDS

SMC Electric - Partner Brand
Schneider Electric - Partner Brand
AirTAC Electric - Partner Brand
INOVANCE servo motor - Partner Brand
DELTA Electric - Partner Brand
SMC Electric - Partner Brand
Schneider Electric - Partner Brand
AirTAC Electric - Partner Brand
INOVANCE servo motor - Partner Brand
DELTA Electric - Partner Brand

ESSENTIAL COMPONENT

Loading sheet part

Loading sheet part

Load automatically, lower human resource cost.

Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.

Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.

Max undertake roll of sheet

Weight:600kg, Diameter 800mm.

Feeding sheet part

Feeding sheet part

Automatic feeding reduces human resource costs.

Actively transport the sheet and reduce the load on the conveying servo motor.

Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.

Human-machine interface

Human-machine interface

Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.

Heater

Heater

1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.

2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.

Molding station

Molding station

1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.

2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.

Molding mold

Molding mold

The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.

There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.

Guide head structure

Guide head structure

The workstation is supported by four columns (45# steel, hard chrome plated).

The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.

A five-point-connecting-rod structure

A five-point-connecting-rod structure

This structure design provides more stable operation and faster speed.

Mold change structure

Mold change structure

The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.

Servo motor

Servo motor

The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.

Servo-controlled conveyor belt

Servo-controlled conveyor belt

Set conveyor belt parameters directly on the operation screen.

Freely adjust and control conveying length and speed.

Rewinding waste of edge sheet

Rewinding waste of edge sheet

Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.

This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.

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